Weldability Engineer

TS ? Weldability Engineer
Position Description:
Investigate and countermeasure resistance spot weld and MIG weld related production quality issues.
Support production team on all weld integrity related issues.
Supervise and control weld quality destructive testing, including documentation and countermeasure activity.
Research long term weldability issues, permanent repairs, and designs of experiments for new materials.
Ability to investigate future welding technologies.
Support engineering groups on large scale projects that impact weldability.
Implement process improvement projects, including project justification, planning, installation, and start-up.
Support manufacturing equipment troubleshooting.
Understand product flow, and relating New Model situations.
Be the on-site technical expert for robot teaching, resistance spot weld with integrated MFDC power supplies and MIG weld control systems.
Support global, regional and company initiatives and/or projects involving weldability.
Develop and control spot/MIG/T-stud parameters.
Essential Function and Responsibilities:
Experience and knowledge in MFDC resistance spot and MIG systems.
Ability to lead medium to large scale projects.
Prepare and present detailed reports and summaries.
Self-motivated and can work with little supervision.
Daily Tasks:
Assess and countermeasure previous shift weld integrity related issues.
Work on short and long term process weld integrity improvement projects.
Answer manufacturing calls in a timely manner.
Maintain and consolidate weld consumables.
Support production to achieve daily targets.
Monitor equipment run rate and support ESA to reduce downtime.
Analyze weld conditions, make adjustment to improve condition, and monitor results.
Required Knowledge, Skills, and Abilities (KSA's):
Excellent written and oral communication skills.
Able to supervise contractors and lead projects.
Knowledge of robotic/manual resistance spot welding and MIG welding systems.
In-depth knowledge of weld systems and parameter development.
Flexible work schedule (back shifts, weekends, holidays as needed).
Hands-on technical application.
Fluent in Microsoft Office.
Ability to train others.
Experience with Programmable Logic Controllers (PLCs).
Motoman robot experience.
Catia and/or Autocad experience.
Required Experience:
Three months experience in an industrial environment.
Required Education:
BS in Weld Engineering
Honda Factors ( ie ? Factors/Responsibilities specific to Honda role):
Body Manufacturing Dept-Production floor/Equip/MFG.
Ability to cycle PDCA.
Travel 3-4 times per year or as business needs require.

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